{"id":1273,"date":"2023-09-15T15:05:56","date_gmt":"2023-09-15T13:05:56","guid":{"rendered":"https:\/\/www.mptsrl.it\/stampaggio\/"},"modified":"2024-01-24T15:33:55","modified_gmt":"2024-01-24T14:33:55","slug":"injection-molding","status":"publish","type":"page","link":"https:\/\/www.mptsrl.it\/en\/injection-molding\/","title":{"rendered":"Injection Molding"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row full_width=&#8221;stretch_row&#8221; css_animation=&#8221;fadeInUp&#8221; css=&#8221;.vc_custom_1695193047614{margin-bottom: 48px !important;padding-top: 48px !important;padding-bottom: 48px !important;background: rgba(10,10,10,0.3) url(https:\/\/www.mptsrl.it\/wp-content\/uploads\/2023\/09\/stampaggio-header.jpg?id=310) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;*background-color: rgb(10,10,10) !important;}&#8221; el_class=&#8221;mpt-page-header&#8221;][vc_column width=&#8221;1\/2&#8243;][vc_custom_heading text=&#8221;Injection molding of plastic articles&#8221; font_container=&#8221;tag:h4|text_align:left|color:%23ffffff&#8221; use_theme_fonts=&#8221;yes&#8221; css_animation=&#8221;fadeInLeft&#8221;][vc_custom_heading text=&#8221;Every time,<br \/>\nperfect like the first time.&#8221; font_container=&#8221;tag:h1|text_align:left|color:%23ffffff&#8221; use_theme_fonts=&#8221;yes&#8221; css_animation=&#8221;fadeInLeft&#8221;][vc_custom_heading text=&#8221;Concrete know-how in every phase of the <b>design and manufacturing of thermoplastic components<\/b> to provide<b> efficient solutions<\/b> and optimize every type of final product.&#8221; font_container=&#8221;tag:p|font_size:20px|text_align:left|color:%23ffffff&#8221; google_fonts=&#8221;font_family:Raleway%3A100%2C200%2C300%2Cregular%2C500%2C600%2C700%2C800%2C900|font_style:200%20light%20regular%3A200%3Anormal&#8221; css_animation=&#8221;fadeInLeft&#8221;][\/vc_column][vc_column width=&#8221;1\/2&#8243;][\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row&#8221; css_animation=&#8221;fadeInUp&#8221; css=&#8221;.vc_custom_1700066398362{background-color: #ffffff !important;}&#8221;][vc_column][vc_custom_heading text=&#8221;Experts in injection molding, versatile in customization&#8221; font_container=&#8221;tag:h2|text_align:center&#8221; use_theme_fonts=&#8221;yes&#8221; css_animation=&#8221;none&#8221; css=&#8221;.vc_custom_1706102730584{margin-top: 48px !important;margin-bottom: 48px !important;}&#8221;][\/vc_column][\/vc_row][vc_row content_placement=&#8221;top&#8221; css_animation=&#8221;fadeInUp&#8221; css=&#8221;.vc_custom_1695125479360{margin-top: 24px !important;margin-bottom: 24px !important;}&#8221;][vc_column width=&#8221;1\/4&#8243; css=&#8221;.vc_custom_1695126226760{margin-top: 0px !important;}&#8221;][vc_custom_heading text=&#8221;We call it HYPERTISE: HYBRID EXPERTISE&#8221; font_container=&#8221;tag:h2|text_align:right&#8221; use_theme_fonts=&#8221;yes&#8221; css=&#8221;.vc_custom_1705665250158{margin-top: 0px !important;}&#8221;][\/vc_column][vc_column width=&#8221;3\/4&#8243;][vc_column_text]In over 50 years of activity MPT has acquired and consolidate experience in the <strong>different technologies of transformation and assembly of plastic materials<\/strong>, identifying for each order the optimal operating modalities to transfer on the production lines.<br \/>\nWe offer the customer an almost total choice of customizations for <strong>any field of employment<\/strong>:<\/p>\n<ul>\n<li>Complex and varied geometries<\/li>\n<li>Wide range of colors, opaque and transparent<\/li>\n<li>Use of the most innovative raw materials and polymers<\/li>\n<li>Multi-cavity tools, two-component injection\u00a0and gas-assisted molding<\/li>\n<li>Molding and pre-series tests<\/li>\n<\/ul>\n<p>MPT Plastica guarantees the synergy between the designers of the <a href=\"https:\/\/www.mptsrl.it\/en\/codesign\/\">technical office<\/a> and the injection molding department technicians, who collaborate in every development phase to <strong>refine the process and optimize the result<\/strong>.<br \/>\nWhether it is car and motorcycle components, household appliances, industrial components and other sectors, through the <a href=\"https:\/\/www.mptsrl.it\/en\/formula1partner\/\">Formula1Partner<\/a> of MPT Plastica you can entrust to a<strong> single point of contact<\/strong> the entire processing flow, from design to molding, to logistics.[\/vc_column_text][\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row_content_no_spaces&#8221; css_animation=&#8221;fadeInUp&#8221; el_class=&#8221;h-574&#8243; css=&#8221;.vc_custom_1695193226155{margin-top: 48px !important;margin-bottom: 24px !important;background-image: url(https:\/\/www.mptsrl.it\/wp-content\/uploads\/2023\/09\/bicchieri.jpg?id=318) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}&#8221;][vc_column][\/vc_column][\/vc_row][vc_row css_animation=&#8221;fadeInUp&#8221; css=&#8221;.vc_custom_1695192813541{margin-top: 24px !important;margin-bottom: 24px !important;}&#8221;][vc_column width=&#8221;2\/3&#8243;][vc_custom_heading text=&#8221;Moldflow analysis&#8221; use_theme_fonts=&#8221;yes&#8221;][vc_column_text]To optimize the aesthetic-functional combination, the designers of our technical department perform FEM analysis, fluid dynamics simulations and Moldflow analysis to predict and<strong> prevent any molding problems and reduce waste<\/strong>.<br \/>\nWith accurate data and a well-developed model, our simulation provide reliable and useful results to determine the best location of injection points, design appropriate power channels, identify the optimal speed and packing profiles to be imposed on the injection molding machine, evaluate the thickness distribution of the product and configure the cooling channels in order eliminate or minimize distortions and <strong>speed up the time-to-market performance of final products<\/strong>.[\/vc_column_text][\/vc_column][vc_column css_animation=&#8221;fadeInLeft&#8221; width=&#8221;1\/3&#8243;][vc_single_image image=&#8221;1202&#8243; img_size=&#8221;full&#8221;][\/vc_column][\/vc_row][vc_row content_placement=&#8221;middle&#8221; css_animation=&#8221;fadeInUp&#8221; css=&#8221;.vc_custom_1700066690461{margin-top: 24px !important;margin-bottom: 24px !important;}&#8221;][vc_column css_animation=&#8221;fadeInLeft&#8221; width=&#8221;1\/3&#8243;][vc_single_image image=&#8221;1205&#8243; img_size=&#8221;full&#8221;][\/vc_column][vc_column width=&#8221;2\/3&#8243;][vc_custom_heading text=&#8221;Choice of materials&#8221; use_theme_fonts=&#8221;yes&#8221;][vc_column_text]The Research and Development department of MPT Plastica deals with<strong> testing new polymers<\/strong> and raw materials of the latest generation in order to identify new automated operating modes and transfer this knowledge on the production lines for an overall quality of the work increasingly high. We support the customers in the <strong>selection of plastic materials<\/strong> or innovative techno-polymers <strong>more suitable for the final use<\/strong>, ensuring objects with excellent technical and functional characteristics and compliance with international regulations.[\/vc_column_text][\/vc_column][\/vc_row][vc_row content_placement=&#8221;middle&#8221; css_animation=&#8221;fadeInUp&#8221; css=&#8221;.vc_custom_1700066695869{margin-top: 24px !important;margin-bottom: 24px !important;}&#8221;][vc_column width=&#8221;2\/3&#8243;][vc_custom_heading text=&#8221;Injection Molding Test&#8221; font_container=&#8221;tag:h3|text_align:left&#8221; use_theme_fonts=&#8221;yes&#8221; css=&#8221;.vc_custom_1706103654256{margin-top: 48px !important;}&#8221;][vc_column_text]The expertise developed in the <a href=\"https:\/\/www.mptsrl.it\/en\/codesign\/\">codesign<\/a> and the synergy between the tools production workshop and the injection molding department allows us to provide a service of<strong> preliminary testing<\/strong> and high-performance molding testing.<br \/>\nThrough the production of a <strong>pre-series<\/strong> of pieces, customers are able to evaluate concretely the finished product to meet the <a href=\"https:\/\/www.mptsrl.it\/en\/quality\/\">quality<\/a> criteria required for series production.[\/vc_column_text][\/vc_column][vc_column css_animation=&#8221;fadeInRight&#8221; width=&#8221;1\/3&#8243;][vc_single_image image=&#8221;313&#8243; img_size=&#8221;full&#8221;][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1695197849767{margin-top: 24px !important;margin-bottom: 24px !important;}&#8221;][vc_column css_animation=&#8221;fadeInUp&#8221;][vc_masonry_media_grid gap=&#8221;10&#8243; initial_loading_animation=&#8221;fadeIn&#8221; grid_id=&#8221;vc_gid:1706106801788-8fa9a26e-8595-3&#8243; include=&#8221;340,342,344&#8243;][\/vc_column][\/vc_row][vc_row css_animation=&#8221;fadeInUp&#8221; css=&#8221;.vc_custom_1695192863055{margin-top: 24px !important;margin-bottom: 24px !important;}&#8221;][vc_column width=&#8221;2\/3&#8243;][vc_custom_heading text=&#8221;Gas moldign and co-molding&#8221; use_theme_fonts=&#8221;yes&#8221;][vc_column_text]<strong>Gas-assisted injection molding<\/strong> is one of the strengths of MPT Plastic. Thanks to this technique we are able to produce complex items and cables inside that cool quickly and at the same time guarantee strength and surface quality.<br \/>\nWe also have a strong experience in the manufacture of molded products in<strong> bi-component engineering plastics<\/strong> (e.g. <strong>hard-soft or two-tone combinations<\/strong>) that meet higher quality standards in terms of aesthetics, touch and functionality<strong> without manual assembly operations<\/strong>. Our co-injection molding system <strong>speed up production times<\/strong>.<br \/>\nThe MPT injection molding department has a central feeding and conveying system that guarantees <strong>excellent adhesion characteristics between the different components<\/strong>.[\/vc_column_text][\/vc_column][vc_column css_animation=&#8221;fadeInRight&#8221; width=&#8221;1\/3&#8243;][vc_single_image image=&#8221;326&#8243; img_size=&#8221;full&#8221;][\/vc_column][\/vc_row][vc_row content_placement=&#8221;middle&#8221; css_animation=&#8221;fadeInUp&#8221; css=&#8221;.vc_custom_1700066705432{margin-top: 24px !important;margin-bottom: 24px !important;}&#8221;][vc_column css_animation=&#8221;fadeInLeft&#8221; width=&#8221;1\/3&#8243;][vc_single_image image=&#8221;1154&#8243; img_size=&#8221;full&#8221;][\/vc_column][vc_column width=&#8221;2\/3&#8243;][vc_custom_heading text=&#8221;Smart Factory in progress&#8221; use_theme_fonts=&#8221;yes&#8221;][vc_column_text]Since 2022, a <strong>completely digitalized <\/strong>and integrated<strong> system<\/strong> for <strong>managing warehouse flows<\/strong>,<strong> orders and supplies<\/strong> has been introduced, revolutionizing the entire traceability system, from raw material to finished product.<br \/>\nThe objective is to <strong>optimize the entire logistic system<\/strong> according to the system of the FIFO (First In First Out) in order to assure an always more efficient service for our demanding customers in terms of:<\/p>\n<ul>\n<li>\u00a0Automated inventory and customer lead time management<\/li>\n<li>Reduction of delivery times and human error<\/li>\n<li>Monitoring of information at every stage.<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row_content_no_spaces&#8221; css_animation=&#8221;fadeInUp&#8221; el_class=&#8221;h-574&#8243; css=&#8221;.vc_custom_1701764880729{margin-top: 48px !important;margin-bottom: 24px !important;background-image: url(https:\/\/www.mptsrl.it\/wp-content\/uploads\/2023\/12\/operatore.jpg?id=1208) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}&#8221;][vc_column][\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row&#8221; css_animation=&#8221;fadeInUp&#8221; css=&#8221;.vc_custom_1700067186757{background-color: #ffffff !important;}&#8221;][vc_column][vc_custom_heading text=&#8221;Injection Molding for all sectors&#8221; font_container=&#8221;tag:h2|text_align:center&#8221; use_theme_fonts=&#8221;yes&#8221; css_animation=&#8221;none&#8221; css=&#8221;.vc_custom_1706104175554{margin-top: 48px !important;margin-bottom: 48px !important;}&#8221;][vc_column_text]<\/p>\n<p style=\"text-align: center;\">The MPT molding department covers a <strong>total area of 7,500 square meters<\/strong> and has a fleet of machines consisting of <strong>24 presses, ultrasonic and vibration welding machines of the latest generation and 2 pad printing machines.<\/strong><br \/>\nWith an operating range<strong> of 65 to 2,300 tons,<\/strong> we are able to produce a wide range of plastic items in terms of material, lot, size and weight (up to 16 kg). We also <strong>provide multi-cavity tools and bi-components<\/strong>, with a strong point being <strong>gas-assisted molding<\/strong>.<br \/>\nThe MPT molding department has a <strong>centralized feeding and transport system<\/strong> for the plastic material that allows the <strong>control of the dehumidification process<\/strong> necessary to guarantee high quality standards on the finished products.<br \/>\nIn a department specifically dedicated to semi-finished products, different types of <a href=\"https:\/\/www.mptsrl.it\/en\/additional-processes\/\"><strong>complementary processing<\/strong> <\/a>are carried out, such as assembly and pad printing of finished products, according to the specifications required by the customer.<\/p>\n<p>[\/vc_column_text][vc_row_inner content_placement=&#8221;middle&#8221; css=&#8221;.vc_custom_1700067193827{margin-top: 24px !important;margin-bottom: 24px !important;}&#8221;][vc_column_inner width=&#8221;1\/4&#8243;][vc_single_image image=&#8221;1159&#8243; 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css=&#8221;.vc_custom_1700067213292{margin-top: 24px !important;margin-bottom: 24px !important;}&#8221;][vc_column_inner width=&#8221;1\/4&#8243;][vc_single_image image=&#8221;1165&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221;][\/vc_column_inner][vc_column_inner width=&#8221;3\/4&#8243;][vc_custom_heading text=&#8221;Technical components&#8221; font_container=&#8221;tag:p|font_size:30|text_align:left|line_height:33px&#8221; google_fonts=&#8221;font_family:Raleway%3A100%2C200%2C300%2Cregular%2C500%2C600%2C700%2C800%2C900|font_style:400%20regular%3A400%3Anormal&#8221;][\/vc_column_inner][\/vc_row_inner][vc_row_inner content_placement=&#8221;middle&#8221; css=&#8221;.vc_custom_1700067225652{margin-top: 24px !important;margin-bottom: 24px !important;}&#8221;][vc_column_inner width=&#8221;1\/4&#8243;][vc_single_image image=&#8221;1168&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221;][\/vc_column_inner][vc_column_inner width=&#8221;3\/4&#8243;][vc_custom_heading text=&#8221;Appliance components&#8221; font_container=&#8221;tag:p|font_size:30|text_align:left|line_height:33px&#8221; google_fonts=&#8221;font_family:Raleway%3A100%2C200%2C300%2Cregular%2C500%2C600%2C700%2C800%2C900|font_style:400%20regular%3A400%3Anormal&#8221;][\/vc_column_inner][\/vc_row_inner][vc_row_inner content_placement=&#8221;middle&#8221; css=&#8221;.vc_custom_1700067229875{margin-top: 24px !important;margin-bottom: 24px !important;}&#8221;][vc_column_inner width=&#8221;1\/4&#8243;][vc_single_image image=&#8221;1170&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221;][\/vc_column_inner][vc_column_inner width=&#8221;3\/4&#8243;][vc_custom_heading text=&#8221;Household components&#8221; font_container=&#8221;tag:p|font_size:30|text_align:left|line_height:33px&#8221; google_fonts=&#8221;font_family:Raleway%3A100%2C200%2C300%2Cregular%2C500%2C600%2C700%2C800%2C900|font_style:400%20regular%3A400%3Anormal&#8221;][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row_content_no_spaces&#8221; 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